Fronius iWave Advances Industrial Welding

The Fronius iWave is setting new standards in industrial welding with its advanced features, making it an indispensable tool in robot applications and automation systems.

The Fronius iWave, a new entry into the welding technology market, is drawing attention for its stated capabilities in enhancing weld appearance, managing heat input, and ensuring consistent ignition. 

The system is available in three power categories: 300i, 400i, and 500i, with both DC and AC/DC options, and offers either water or gas cooling based on user requirements.

The system's dynamic wire control is presented as a significant advancement in cold wire TIG welding. The Multiprocess PRO version is marketed as a versatile solution for high-end TIG and MIG/MAG welding.

The system is capable of improving productivity in TIG welding processes and delivering consistent weld quality across different materials. Industries such as rolling stock construction, automotive parts production, and container and pipeline construction are identified as potential sectors where the iWave could be effectively implemented.

Among the iWave's features is the CycleTIG process variant, which can produce welds with minimal temper colours. This provides better control over the weld pool and heat input, which is beneficial when working with thin materials or performing delicate welds.

The system also includes a high-frequency (HF) ignition mechanism, which is intended to offer stable ignition during TIG welding. The RPI auto setting enhances this by adjusting ignition parameters to suit different material properties. Lastly, the tacking function can reduce tacking time by up to 50%.

The Fronius iWave introduces several technological innovations aimed at improving the efficiency and precision of industrial welding processes. Its adoption and performance across various industries remains to be seen as users evaluate its capabilities in practical applications.

Eddy Current Array (ECA) testing services

Eddy Current Array (ECA) is a natural extension of eddy current testing (ECT) that improves ECT technology by using multiplexed arrays of coils in rows (instead of one or two coils). 

If you have a metallic surface that needs to be inspected for corrosion, damage or wear, The Lab can help

Explore The Lab’s ECA testing services now

For more information, industry insights, and the latest news, explore The Lab’s News and Knowledge Hub…

Groundbreaking New Research Could Be Cost-Effective Solution to Produce Green Hydrogen | Researchers Propose New Chemical Reaction to Remove and Bind Carbon Dioxide From the Atmosphere | Can Solar Power Help Decarbonise Industrial Production?